Algorithmic Corrugation ERP for Box Plants & Printing
Cut reel trim waste by up to 14% with algorithmic deckle matching, dynamically calculate multi-ply fluting costs, and track paper reel GSM and burst factor from receipt to finished box.
Engineered for High-Volume Corrugated Packaging
Streamline the complete corrugator line from raw paper reel inventory to deckle combination cuts, flute adhesion, die-cutting, and bundle strapping.
Deckle Optimization Engine
Mathematical 1D cut algorithms automatically combine pending sales orders of varying sheet widths against available reel deckle sizes to minimize trim waste.
Multi-Ply Fluting Costing
Instantly compute 3-ply, 5-ply, and 7-ply box costs based on top liner GSM, flute take-up factors, starch adhesive consumption, and bursting factor (BF) targets.
Paper Reel Barcode Telemetry
Track Kraft paper reels by roll ID, gross weight, core weight, GSM, BF, and supplier lot. Auto-reconcile remaining reel weight when butt rolls are returned to storage.
Die & Stereo Tooling Vault
Catalog cutting dies and printing stereos by customer design. Track cumulative impressions, trigger rubbering/re-blading maintenance, and locate dies instantly.
Corrugator Speed & Steam Telemetry
Monitor running meters per minute, boiler steam pressure, and glue tray temperatures. Isolate blister delamination risks before running high-volume sheets.
Bundle Strapping & Palletizing
Generate dispatch notes by bundle count and pallet configuration. Print customer-specific pallet ID labels and integrate with weighbridges for automated gate passes.
Reduce Paper Scrap and Accelerate Box Quotations
Connect with our corrugation ERP specialists to evaluate your deckle calculations, multi-ply costing formulas, and tooling inventory.